| SECONDARY
OPERATION |
TYPICAL
PARTS |
OBJECTIVES |
| REPRESSING |
| Coining |
All |
Densification,
dimensional control. |
| Sizing |
All |
Dimensional
control. |
| IMPREGNATION |
| Oil |
Bearings |
Make
bearings self-lubricating. |
| Resin |
Structural |
Improve
machinability. Prepare surface for plating with other metals. Seal
parts gas or liquid tight. |
| INFILTRATION |
| Infiltration |
Ferrous
Structural |
Improve
strength up to three times. Seal parts gas or liquid tight. Prepare
surface for plating with other metals. Improve ductility and machinability.
|
| HEAT
TREATING |
| Quench
and Temper |
Ferrous
Structural |
Improve
strength and hardness. |
| Steam
Treat |
Ferrous |
Make
surface hard and wear resistant. Improve corrosion resistance and
seal porosity. |
| MACHINING |
| Drill
and Tap |
All |
To
install set or assembly screws. |
| Turning |
All |
Machine
to exact tolerances. Form undercuts not possible with punch and
die tooling. |
| Milling |
All |
Form
undercuts or slots |
| Grinding |
All |
Remove
stock; make faces parallel; improve surface finish and tolerances |
| FINISHING |
| Deburring |
All |
Remove
sharp edges related to punch and die tooling |
| Burnishing |
Ferrous
Structural |
Ball
size, roller burnish for size control and surface finish. |
| Coating
Oil Dip |
Ferrous |
Corrosion
resistance. |
| Copper,
Nickel, Cadmium, Zinc, Chromium Plating |
Ferrous |
Corrosion
resistance, appearance |
| Welding |
Ferrous,
6.8g/cm min. density |
Makes
assemblies from two or more parts |
| Black
Oxide |
Ferrous,
resin impregnated |
Corrosion
resistance, paint base |
Mechanical
Surface Treatments:
Glass Beading,
Wire Brush, Sanding |
All |
Clean,
improve surfaces |
Tumbling/Vibratory
Finishing, Shot Peening |
Ferrous,
Forgings |
Improve
surface fatigue life. |